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Fiberglass Horn Flares

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TONY.A.S.S. View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote TONY.A.S.S. Quote  Post ReplyReply Direct Link To This Post Posted: 30 October 2010 at 1:18am
With regards to some kind of automation in Fibreglass  products. It has to be relative to your output needs. In the past, some have gone down the foam mould route, but I don't believe that these products have the integral strength of glass. Many years ago when I did the Reflekta system, I paid around 10K for a fibreglass moulding machine. This gave me a good finnish both sides, and only took 20 mins before the mould was open. The idea of this machine was to have all your moulds lined up and you inject them one by one. Great idea, except I only had one mould built, They were expensive to build because they are similar to plastic injection moulds. In the end, for my own needs there wasn't the need to make hundreds at a time. Now I just mould conventionally if and when I need something. It's still satisfying, (and a relief) when the horn pops off after one tap.
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Bully Audio View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Bully Audio Quote  Post ReplyReply Direct Link To This Post Posted: 30 October 2010 at 1:37am
@ cracker.a  check these guys out  http://www.assistanceaudio.com/
"Bass frequencies must be allowed to enter through your toes first, never through your ears. This will boost your chakra from below and elevate you mentally."
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mykey- View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote mykey- Quote  Post ReplyReply Direct Link To This Post Posted: 30 October 2010 at 2:00am
Originally posted by cracker.a cracker.a wrote:

Originally posted by mykey- mykey- wrote:

@cracker

there are items made in China that are overseen by Westerners, western designs, western run, then there are items COPIED by the Chinese, that are not overseen by westerners, that a CRAP and sub standard

how do some people on here expect a $99 horn to be any good? the seller has to make money, so lets say it's $50, its not going to be much cop is it?

the price of resin goes up and down with the price of oil, at the moment I pay 1.60 (pound) per kilo, and I'm in Indonesia



Beside .. please take this without offend, but you lacking of sales skill too. You reading all of this time my request and still not offered you product line here for me and others who may potentially be interested in your product. Instead looking for every opportunity to heat up this topic !?

I don't sell my horns as a spare part, that why, sorry
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mykey- View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote mykey- Quote  Post ReplyReply Direct Link To This Post Posted: 30 October 2010 at 2:03am
Originally posted by Steve_B Steve_B wrote:

Mykey, How much do you have to buy to get it at £1.60 per kilo?

Over here it is about the same plus the dreaded VAT but you need to buy 1000Kg.  For 100Kg it is just over £2.00. 25Kg comes in at about £2.30 and for a single Kg £7.00
1kg-500kg, doesn't matter

although if I buy a steel drum full, it would be around 1.50 per kg, and that price is all in

I have designs that weigh around 100kg without driversShocked mind you you can stand a glass of champers on them with full power and not a ripple, I'll have to demo that at a trade showTongue
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cracker.a View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote cracker.a Quote  Post ReplyReply Direct Link To This Post Posted: 30 October 2010 at 2:14am
Originally posted by TONY.A.S.S. TONY.A.S.S. wrote:

With regards to some kind of automation in Fibreglass  products. It has to be relative to your output needs. In the past, some have gone down the foam mould route, but I don't believe that these products have the integral strength of glass. Many years ago when I did the Reflekta system, I paid around 10K for a fibreglass moulding machine. This gave me a good finnish both sides, and only took 20 mins before the mould was open. The idea of this machine was to have all your moulds lined up and you inject them one by one. Great idea, except I only had one mould built, They were expensive to build because they are similar to plastic injection moulds. In the end, for my own needs there wasn't the need to make hundreds at a time. Now I just mould conventionally if and when I need something. It's still satisfying, (and a relief) when the horn pops off after one tap.


There are different plastic materials and components available today on the market. Each needs a different manufacturing process.
Some time ago I have worked with engineering research team to develop
a special heat resistant exhaust manifold for American Ford motor company.

Making a horn from fiberglass is just one method. In mass-production different material has to be in use that will still provide a solidstrength for this application.
Just like a one shoot make plastic garden chair. Holds the average person weight, yet UV resistant and they can last.
That's how much the technology improved today.

Using the old fiberglass hand made method may make a horn stronger and more durable but for sure will cost us more.
I personally would rather build the enclosure and surrounding support for the plastic horn strong instead of applying heavy material into the horn itself.

The end of the day it's all about the quantity without jeopardizing much on the quality.
Once the process is developed and mass production is on the rest is about the marketing and sales.
On volume price can drop significantly.

My original post intent to get information where can I purchase this horns in North America.
Again thanks for everyone for the time and response.

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