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pat testing smps amplifiers

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jackSpug View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote jackSpug Quote  Post ReplyReply Direct Link To This Post Topic: pat testing smps amplifiers
    Posted: 29 October 2014 at 11:41pm
Got a lad to pat test ours and a friends amp racks. All the heavy weights passed but 2 brand new inukes and a matrix xt4004 failed. Was just wondering if there supposed to be tested a different way or something?
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Post Options Post Options   Thanks (0) Thanks(0)   Quote csg Quote  Post ReplyReply Direct Link To This Post Posted: 29 October 2014 at 11:43pm
earth leakage?

If so, allowances have to be made for the leakage inherent in the SMPS.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote MattStolton Quote  Post ReplyReply Direct Link To This Post Posted: 30 October 2014 at 8:28am
IIRC 3.5mA is the threshold for earth leakage. I can check 4th edition later. Besides, no longer covered by IET CoP, now comess under HAE CoP.....or their sister  company EHA.

AFAIK, 3.5mA is limit of bs1363 plug (3 pin 13A UK plug) for continuous leakage. BS4343 (CEE forms) should be used for higher leakage. Something to do with having two screws on earth cable to earth pin.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote audiomik Quote  Post ReplyReply Direct Link To This Post Posted: 30 October 2014 at 8:57am
I hope that the person testing your SMPS Amplifiers didn't use a standard Voltage insulation PAT test on these!

There are some specific instructions regarding testing SMPS powered kit generally, have seen a number of posts on various forums about this, but definitely check the various good on-line resources on PAT testing methods and what actual tests to use.

I also seem to think that on the most up to date testing kit there is an 'option selection' for SMPS equipment?
(can someone else confirm this?)

Mik

Edited by audiomik - 30 October 2014 at 9:00am
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Post Options Post Options   Thanks (0) Thanks(0)   Quote odc04r Quote  Post ReplyReply Direct Link To This Post Posted: 30 October 2014 at 10:58am
Originally posted by MattStolton MattStolton wrote:

IIRC 3.5mA is the threshold for earth leakage. I can check 4th edition later. Besides, no longer covered by IET CoP, now comess under HAE CoP.....or their sister  company EHA.

AFAIK, 3.5mA is limit of bs1363 plug (3 pin 13A UK plug) for continuous leakage. BS4343 (CEE forms) should be used for higher leakage. Something to do with having two screws on earth cable to earth pin.


What he said. My old amps also had a higher leakage current to earth than the rest of my kit but well within the limits.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote MattStolton Quote  Post ReplyReply Direct Link To This Post Posted: 30 October 2014 at 11:00am
OK, IET 4th Edition Nov 2012 - Section 15.11 High Protective Conductor Currents:

Equipment with a protective conductor current designed to exceed 3.5mA but not exceeding 10mA should:
  • be permanently wired to the fixed installation, or be supplied by an industrial plug and socket BS EN 60309-2,
  • have internal protective conductors of not less than 1.0mm2 CSA (See clause 5.2.5 of BS EN 60309-2, and
  • have a label bearing the following warning or similar wording fixed adjacent to the equipment primary power connection (see clause 5.1.7 of BS EN 60950)
"WARNING: HIGH PROTECTIVE CONDUCTOR CURRENT
Earth Connection essential before connecting the supply"

So, if your appliance measures more than 3.5mA earth leakage, it must use a cee form lead set, use at least 1mm2 flex, and have a label attached. Alternatively, it should be hard wired (switched fuse spur). And a label.

So any amplifier, using a 0.75mm2 cable with a BS1363 13A plug to IEC, with more than 3.5mA earth leakage, is a fail. Cee form and greater than 1mm2, but no sticker, is a fail.

Where the BS is, if you "hire", then the IET CoP doesn't apply:

Section 16.3 Hired Equipment:

Although equipment owned or controlled by a company, for hire purposes, is not within the scope of this Code Of Practice, any equipment hired by an individual or company in many cases becomes the responsibility of that individual or company hiring it, and so is within the scope of this Code of Practice.

What this means is, as a hire operator, the IET CoP does not apply to you, your customer needs to add the hire stock to their inventory, and they PAT as required!

This is where the HAE (Hire Association Europe - think plant hire) and EHA (Entertainment Hire Association - a wholly owned subsidiary of HAE), comes into play. They issue a CoP for PAT - "HAEEST 2012 Code OF Practice" - which has the glaring omission of not even mentioning earth leakage testing!!

However, much as "PAT" is not law (See the Difference between a Code of Practice/CoP and an Accepted Code Of Practice/ACoP), PUWER regs means you have to demonstrate "maintenance" of electrical appliances and installations. For Appliances, PAT is a convenient way of demonstrating you have maintained electrical appliances, which may mean the difference between a huge fine/jail, or just getting a small fine, and maybe even a way to get off scott free if your barrister is good enough, and demonstrates how your hirer must have modified your recently tested appliance to enact Darwinism.
Matt Stolton - Technical Director (!!!) - Wilding Sound Ltd
"Sparkius metiretur vestra" - "Meter Your Mains"
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Post Options Post Options   Thanks (0) Thanks(0)   Quote kedwardsleisure Quote  Post ReplyReply Direct Link To This Post Posted: 30 October 2014 at 7:07pm
what was the reason the amps failed?
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Parkend10 Quote  Post ReplyReply Direct Link To This Post Posted: 26 November 2014 at 2:40am
Encountered a live situation recently where a talent was getting shocks from his guitar. Mains distribution was all good, valve amp was new and tested ok. Effects pedals running off a small smps, BIN-GO!
An isolating transformer would have prevented this.  



Edited by Parkend10 - 26 November 2014 at 2:47am
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Post Options Post Options   Thanks (0) Thanks(0)   Quote odc04r Quote  Post ReplyReply Direct Link To This Post Posted: 26 November 2014 at 9:50am
Or batteries, even better for FX pedals imo.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote kedwardsleisure Quote  Post ReplyReply Direct Link To This Post Posted: 26 November 2014 at 10:42pm
treat him to a PSU with a proper transformer, CPC have a reasonable range.
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