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mitre angles in the mt122 flare

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james folkes View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote james folkes Quote  Post ReplyReply Direct Link To This Post Topic: mitre angles in the mt122 flare
    Posted: 12 April 2005 at 6:40pm
calling anyone who has tackled the 122 or variants. our scaled 10" single
boxes are turning into a never ending project. the geometry is.... taxing.

the trapezoidal pieces of 12mm material which make up the inner parts
of the vertical flare, that is from the throat to half way down the horn,
must have those trapezoidal edges cut at a mitre in order to sit flush
against the top and bottom flare. what is that mitre angle?

it is surely only a few degrees but from the way my outer flares flop about
i know it will affect solidity. i have tried to work it out and come up with
some really skewy numbers so i wondered if anybody knew from
experience.

mt122s. not one square bit of wood. sigh!

james.
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james folkes View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote james folkes Quote  Post ReplyReply Direct Link To This Post Posted: 15 April 2005 at 9:04am
oh come on, i can't believe that you all just planed them to fit or for that
matter put up with ill-fitting pieces. somebody must have at least a vague
idea...

2 degrees? 3 degrees? 3.5?

james.
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Fushion Julz View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Fushion Julz Quote  Post ReplyReply Direct Link To This Post Posted: 15 April 2005 at 9:24am
not sure what you mean...But the sides (outsides of the cabinet) are vertical, so there are no mitres to cut for for the top and bottom of the flares...These, in turn, are horizontal (90 degrees) to the sides, so the vertical parts of the flare have no mitres, only a slope, on the top and bottom edges...The mitres are needed on the back and front edges only...

See some pics of my construction at:
http://homepage.ntlworld.com/julz_angell/speakers.htm



FUSHION SOUNDSYSTEM

www.fushion.org.uk
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james folkes View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote james folkes Quote  Post ReplyReply Direct Link To This Post Posted: 15 April 2005 at 6:17pm
hi julz, thanks for heeding my anguished cries. i suppose i should scan a
drawing of the bit i mean to describe it better. i shall try and get this
together tomorrow morning but i need my housemates help to host it,
and thus post a link to it.

i am utterly convinced that the inner pieces of the horn flare both need to
have their 'hypotenuse' edges cut at a slight angle because they don't sit
at a perfect right angle to the top and bottom flares. not much, but some.
arguably we've gone about these boxes in a fairly arse about face way,
but they are prototypes in terms of suitability to driver model and choice
of material.

they are using mckenzie c10-150gp cones because i have 12 of them,
just as the selenium horns will use mckenzie c15-400lrs because i have
16 of them. 4 in use, so 6 bass horns, 4 mid and one 1 rcf compression
driver a side with a choice of 18" xb scoops or 12" wicked ones doing
subs. it may prove mis-matched but we shall see what gives.

mdf has been used as it's the only way we can afford to hear what 4 a
side sound like this side of christmas, they are a tad weighty though, and
i despise it generally as a material. i think the seleniums will have to be
ply for weight reasons. in addition to the seleniums being more of a
proven desighn they are by all rights easier to construct than a 10" single
variant of the mt122, and we are seriously counting on them not taking
anything like as long.

this small pile of drivers has been sat for an age whilst we deliberate over
designs, finally urgency to upgrade the feeble eminence 12" beta lt
loaded horns became overwhelming so we set about making these 10s.

james.
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jeth View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote jeth Quote  Post ReplyReply Direct Link To This Post Posted: 21 April 2005 at 12:28pm
hey james...I reckon the angle you're looking for
must be 12degrees...As this is the angle the first
side flare section is at from the centre line. the flare
meets the baffle at 12deg. off right angle, so you take
off the 12deg. from the ends to leave them square
with the baffle. hope this makes sense!
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james folkes View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote james folkes Quote  Post ReplyReply Direct Link To This Post Posted: 21 April 2005 at 4:14pm
hi jeth,

thanks for your help, but i think we aren't thinking about the same joint. i
think you are talking about where the horn flare (inner vertical section)
reaches the baffle which i would agree would be 12 degrees. i mean
where that piece meets the top and bottom flares. at first glance you'd
probably not think it requires mitring (sp!) but practical experience
indicates the necessity.

i will draw a sketch this weekend. promise.

james.
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Dom View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Dom Quote  Post ReplyReply Direct Link To This Post Posted: 21 April 2005 at 6:47pm

Sorry I cant help.  I built 8 doubles and 4 singles and it was a period of my life i'd rather forget.  They are a pain in the arse and involved cutting every piece to fit with minute adjustments to the saw...

"It sounded like a million fire engines chasing ten million ambulances through a war zone and it was played at a volume that made the empty chair beside me bleed."
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jeth View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote jeth Quote  Post ReplyReply Direct Link To This Post Posted: 22 April 2005 at 11:28am
James...i see the bit you mean now...but really can't
see why this needs mitreing though...it is afterall all
in the horizontal plane, that is, the side flares meet
the top/botttom sections at right angles..Surely?
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james folkes View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote james folkes Quote  Post ReplyReply Direct Link To This Post Posted: 22 April 2005 at 5:51pm
alas, it is not so. i sort of visualised myself standing in a flare looking
along an exagerated vertical component, say 45 degrees. if i was standing
vertically on axis with the flare's planes and raised my arms, the one on
the flare side would be higher than the one on the box's side because it
sits further out from the driver and the horn is wider.

at the inner 12 degree flare the effect scales down, to only a few degrees
it would seem. nevertheless if you want the various parts of the box to sit
perfectly flush it is a matter of the minute saw adjustments of which dom
speeks to get those bits mitred correctly. i am half convinced that if i sat
down with a clear head i could do the maths and work the damned thing
out, but i dread it as my last attempt was so clearly wrong i fear i have
forgotten the basic rules of geometry.

as i rarely have a clear head i chanced sparing the agony by picking the
noggins of some people who knew them intimately. clearly the
harrowing memories of fabrication.... technicalities, has stilled the
otherwise eager tongues of veteran box builders in some form of
cathartic mass hypnosis. which is a shame.

i think it'll have to be trial and error and i'll record our findings if they be
of any significance.

walt, if you're reading this, you will have encountered this phenomena on
the x-tro 8" section but to a greater extent owing to the conical shape
and greater flare rate. what angle does that need to be?

james.
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Dom View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Dom Quote  Post ReplyReply Direct Link To This Post Posted: 22 April 2005 at 6:33pm

Originally posted by james, ind.st james, ind.st wrote:

i am half convinced that if i sat down with a clear head i could do the maths and work the damned thing out, but i dread it as my last attempt was so clearly wrong i fear i have forgotten the basic rules of geometry.

hmmm.  Now you're dredging up painful memories....  i innocently thought along the same lines.  Surely a maths degree + a pen, paper and some basic trig could sort out my cutting list...  After narrowly escaping a brain embolism I gave up and opted for trial and error...

"It sounded like a million fire engines chasing ten million ambulances through a war zone and it was played at a volume that made the empty chair beside me bleed."
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jeth View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote jeth Quote  Post ReplyReply Direct Link To This Post Posted: 23 April 2005 at 10:09am
no good mate...call me stoopid but i reckon i need a
sketch to work this one out..
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james folkes View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote james folkes Quote  Post ReplyReply Direct Link To This Post Posted: 25 April 2005 at 4:03pm
ok, sketch still pending, but then i have college tomorrow so i figure it
will get done in class. did some cutting today though and did about 3
degrees on the trapezoidal edge.

it is very nearly enough, there is the slightest gap between the two pieces
on the inner faces. i shall try 3.25 next.

although i have already cut all my outer horn flares, hence how i know
they need a taper to fit, i would have figured they would need mitring on
their trapezoidal edges to about 6.5 degrees.

james.
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