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lower-mid horn design

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RayVaughn View Drop Down
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    Posted: 24 September 2004 at 12:33pm
Currently the main weak point of our system is the lower mid range.

I want to design a horn to cover this range and I'm happy to be radical with design and materials.

The frequency range they need to cover is 150Hz to 1kHz although we may actually bring the top crossover point down an octave in practice.

Our bass bins are similar to Turbosound TSW 118 and we typically use 6 or 9 per side. When we get our new amps the bass will be capable of 140dB (ish) at 1 meter as a maximum SPL.

I'm guessing that it's ideal to design a horn that covers a wider range than it'll be used for so aiming for a good response from 100Hz to 2kHz is practical?

Which horn flare is best for this range?
Any thoughts on drivers?
We're prepared to spend the cash to make these sound excellent.

Thanks in advance,

Ray Vaughn
www.innerfield.co.uk
 
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Pinheiro View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Pinheiro Quote  Post ReplyReply Direct Link To This Post Posted: 24 September 2004 at 12:50pm

Hi Ray

to do one horn to cover 100hz to 2khz (single driver)is for me an no win plan

try this HD15 from 80/100hz to 180/220hz and MT102 180hz to 16khz

and you get one kick ass quad amp system but big and heavy

or you can get some turbo aspect tops(i dot know if they are ok or not)or some flood flash to be on the safe side

my take hope it helps

yours Vitor 

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RayVaughn View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote RayVaughn Quote  Post ReplyReply Direct Link To This Post Posted: 24 September 2004 at 1:26pm
Originally posted by Pinheiro Pinheiro wrote:

Hi Ray

to do one horn to cover 100hz to 2khz (single driver)is for me an no win plan

try this HD15 from 80/100hz to 180/220hz and MT102 180hz to 16khz

and you get one kick ass quad amp system but big and heavy

or you can get some turbo aspect tops(i dot know if they are ok or not)or some flood flash to be on the safe side

my take hope it helps

yours Vitor 



Vitor,

We've already got 18 bass bins - seems kinda pointless building HD15s which cover a similar range.
We've also already got upper mids that we really like the sound of that are currently m 1kHz to 7kHz and tweeters that are loud and ok from 7k up.
So you see it's a specific range that I want to cover.
Of course I could go buy some bluse boxes but thats hardly in the spirit of this forum is it!

thanks anyway
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Elliot Thompson View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Elliot Thompson Quote  Post ReplyReply Direct Link To This Post Posted: 24 September 2004 at 1:28pm

Hi

If you're planning to build some horns, I recomend 100 Hz straight horn (Quarterwave of course!) with a 15 inch driver with a QTS of 0.2 - 0.26

Having around four of them fed with some good power (800+) should really get the job done.

I'm currently using EAW KF 750's. But, I used to use some old 170 Hz straight horns. (4 of them) The total mouth of the combined four was 56 inches by 62 inches (2 high, 2 wide) They housed 18 inch drivers, but, I used the old EV Proline EVM 15L (no. 7.5%) instead. The low mids were very potent to say the least.

Best Regards,  

Elliot Thompson
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RayVaughn View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote RayVaughn Quote  Post ReplyReply Direct Link To This Post Posted: 24 September 2004 at 1:48pm
Originally posted by Elliot Thompson Elliot Thompson wrote:

Hi

If you're planning to build some horns, I recomend 100 Hz straight horn (Quarterwave of course!) with a 15 inch driver with a QTS of 0.2 - 0.26

Having around four of them fed with some good power (800+) should really get the job done.

I'm currently using EAW KF 750's. But, I used to use some old 170 Hz straight horns. (4 of them) The total mouth of the combined four was 56 inches by 62 inches (2 high, 2 wide) They housed 18 inch drivers, but, I used the old EV Proline EVM 15L (no. 7.5%) instead. The low mids were very potent to say the least.

Best Regards,  



Quarterwave - so the length of the horn needs to be more than 1/4 the wavelength? So 1m long is good?

Why use a 15" driver though? There are some 2.5" and 3" voice coil 10" out there with good power handling (though not 800w continuous) and I'd be very worried about cone breakup at 1kHz with a 15".

Here's the drivers I'm thinking of:
Precision devices PD107
18 Sound 10ND610
JBL 2012H
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Elliot Thompson View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Elliot Thompson Quote  Post ReplyReply Direct Link To This Post Posted: 24 September 2004 at 2:05pm

RayVaughn
Quarterwave - so the length of the horn needs to be more than 1/4 the wavelength? So 1m long is good?

Elliot Thompson

Yes. that will be fine.

RayVaughn
Why use a 15" driver though? There are some 2.5" and 3" voice coil 10" out there with good power handling (though not 800w continuous) and I'd be very worried about cone breakup at 1kHz with a 15".

Elliot Thompson

You said "Low Midrange", so, it should be cutoff at 1khz (Least efficient). The majority the work will be coming from 500 - 150Hz, and, cutoff at 120 or 100 Hz. (Whichever sounds better)  

RayVaughn
Here's the drivers I'm thinking of:
Precision devices PD107
18 Sound 10ND610
JBL 2012H

Elliot Thompson

When I think of midrange, I think 10 inch drivers. When I think of   Low Midrange/Midbass, 15 or 12 inch drivers comes to mind.

I just don't think a 10 inch can handle frequencies under 400 Hz very well without cone breakup.

Best Regards,

Elliot Thompson
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RayVaughn View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote RayVaughn Quote  Post ReplyReply Direct Link To This Post Posted: 24 September 2004 at 2:35pm
Originally posted by Elliot Thompson Elliot Thompson wrote:

Elliot Thompson

When I think of midrange, I think 10 inch drivers. When I think of   Low Midrange/Midbass, 15 or 12 inch drivers comes to mind.

I just don't think a 10 inch can handle frequencies under 400 Hz very well without cone breakup.



I'm confused. For me 'cone break-up' is where the diaphragm stops acting as a piston and exhibits resonant modes across it. This is one reason why we use smaller diaphragms at higher frequencies.
The disadvantage with using smaller diaphragms for lower frequencies is less air being moved rather than break up - no?
Also the diameter of a 15" speaker is approaching the wavelength at 1kHz which causes beaming in a direct radiating design. It's not clear to me how this influences behaviour in a compression design but my guess is it's not good.

Thanks for the advice but the jury's still out on this i reckon...
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Elliot Thompson View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Elliot Thompson Quote  Post ReplyReply Direct Link To This Post Posted: 24 September 2004 at 3:30pm

 

RayVaughn                                                                       I'm confused. For me 'cone break-up' is where the diaphragm stops acting as a piston and exhibits resonant modes across it. This is one reason why we use smaller diaphragms at higher frequencies.

Elliot Thompson

I agree. But, 1 Khz is midrange, and, anything below that is considered low midrange. If you want to go down to 150Hz cleanly, you're better off with a larger driver.

RayVaughn
The disadvantage with using smaller diaphragms for lower frequencies is less air being moved rather than break up - no?

Elliot Thompson

From my experience, smaller drivers will distort faster than larger drivers, when used in lower mid frequencies, under high spl use.

Since we are talking low midrange here, an not bass, your not going to find 10 inch drivers with 15 inch characteristics for midrange purposes. If you are so against 15 inch for low midrange, use a 12 inch instead.

RayVaughn
Also the diameter of a 15" speaker is approaching the wavelength at 1kHz which causes beaming in a direct radiating design. It's not clear to me how this influences behaviour in a compression design but my guess is it's not good.

Elliot Thompson

All speakers beam at a given frequency. The samething applies to horns. A Parametric will solve this problem.

RayVaughn
Thanks for the advice but the jury's still out on this i reckon...

Elliot Thompson

If you noticed, when I mentioned using 15's for low midrange, I mentioned, the EVM. The EVM is a speaker, not a woofer, and, offers a more fullrange sound. Today, you may not find a 15 that offers such  a response like the EVM 15. So, you might be better off going for a 12 inch for the design. 

I know the horn determines the frequency. But, I feel that a larger speaker is more efficient at 200 Hz, than a smaller one.

Best Regards,

Elliot Thompson
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Dave Slater View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Dave Slater Quote  Post ReplyReply Direct Link To This Post Posted: 24 September 2004 at 7:28pm

try Rog's MT122 design or hold out for his new fibreglass horns

they'll do what you're asking just miss out the comp driver (or build separate boxes like we did, check out Dom's system)

it doesn't matter what frequency your playing you still have to shift air to produce it and two 12's are going to shift more than one 15

we play ours from 120Hz to 800Hz with about 500w into each driver and it sounds rather nice too

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Post Options Post Options   Thanks (0) Thanks(0)   Quote RayVaughn Quote  Post ReplyReply Direct Link To This Post Posted: 24 September 2004 at 9:08pm
Originally posted by dave dave wrote:

try Rog's MT122 design or hold out for his new fibreglass horns

they'll do what you're asking just miss out the comp driver (or build separate boxes like we did, check out Dom's system)

it doesn't matter what frequency your playing you still have to shift air to produce it and two 12's are going to shift more than one 15

we play ours from 120Hz to 800Hz with about 500w into each driver and it sounds rather nice too


It's not a bad idea. I'd be making boxes with one driver in - never seen the point of making heavy things unnecessarily.
Did you use the sn-12b?
Any idea of the sensitivity of the cab?
Have you plotted a frequency response?

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Post Options Post Options   Thanks (0) Thanks(0)   Quote Timber_MG Quote  Post ReplyReply Direct Link To This Post Posted: 24 September 2004 at 9:09pm

To get that sort of bandwidth a phase plug is probably on the cards. I have been doing some planning myself for a 130Hz tactrix horn with the P.Audio SN-12B which models fantastically. The thing is that if you want to get low frequencies out of a Mid-horn, you need to move air and this means increasing the distance between the phasing plug and the driver cone. In my case Rog’s phase plug equation results in an upper cutoff of 1.6kHz for a 5mm clearance and I assume that this is an ideal case scenario for a multi-slit annular phase plug (I’d probably stay with one slit for my first try at a bass-mid horn)

 

A good phase plug evens out the arrival time of different parts of the cone to the horn throat (one wants a planar wavefront at the horn throat) and the directivity is governed by the horn mouth at lower frequencies and progressively by sections nearer to the throat as frequency increases. Could anyone post the speed of sound is through a paper cone? Rog?

 

My only concern with neo drivers is the small rear chamber which might cause the magnet to de-magnetize at the high temperatures, so perhaps an aluminium access plate is a good idea (the models favour around 3l rear chambers if one wants to keep excursion in check around fc)

 

My local P.Audio dealer told me that they’d be getting in the P-12N in their next shipment, so that might be a nice candidate for reverse-mounting the driver (doesn’t model as nicely as the SN-12B though). The magnet at the back of the driver is fairly big and has a suitable profile as a (botched) phase plug, but the compression chamber would limit upper bandwidth even with some tricks to reduce the volume and probably some funky molding on the horn throat (fibre-glass = evil). A German company Xmax uses an 18Sound 12MB1000 reverse mounted and with the phase plug stuck to the back of the driver crossed at 800 Hz to a DAS ND-10 (yummy, but at a price) on a big 60x40 horn and this top is said to sound very good and have very low compression.

 

If Rog’s 12” Mid-horn is not an option in the near future, perhaps you should ask Dirk Hahn from www.x-max.de about their horn and the 18Sound 12MB1000 to go with it. I don’t remember the price (wasn’t cheap) and it’s good from 140Hz, probably a bit lower in pairs. Pm me with your e-mail and I’ll forward measurements if you’re interested.

 

Martin

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Post Options Post Options   Thanks (0) Thanks(0)   Quote loophole Quote  Post ReplyReply Direct Link To This Post Posted: 24 September 2004 at 9:39pm
we've just bought two of the new fibreglass horns, loaded with sn-12b drivers. we've got no way of doing a plot at the moment, and the boxes arent even finished, but they're sounding great..... the drivers are still running in, but theyre just beginning to come into their own
and they look nuff rowdy too, never a bad thing ;)
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