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12V RIG - Help, knowledge & Advice appreciated

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TheORig View Drop Down
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    Posted: 18 June 2018 at 2:02pm
Hi everyone,

New to the forum but I'll give you a rundown of my situation. Some friends and I are interested in building a portable sound system, currently in a very theoretical stage I would like to offer my idea/ proposal which i'm certain is currently unviable and help gain some knowledge and advice to help point me in the right direction. 

I understand the idea I have in mind will be very large/ heavy so assume size and weight are not an issue.
Please excuse any wrong terminology or obvious mistakes in understanding of the physic/ electronics behind the idea as i'm very new to this world, Thanks.

Please read till the end to get the full picture before commenting

THE (VERY ROUGH) IDEA:

I plan to use a 12v 115Ah deep cycle battery. The one I was looking at was able to output 12V @ 20A for 5 hours.

The battery would be powering a Pioneer GM-D1004 400w Class D Amplifier, which i'm currently aware runs off a 12v supply with a 15A fuse.
The RMS output of this amplifier is 4 x 45W at 4Ω

This will be used to power 3 Speakers, 45W to a 3.5" bullet tweeter. 45W to a 6.5" Mid and 90W bridged to a  12" Subwoofer.

I understand that sensitivity is important so here are some ideas I have for speakers with high sensitivity.

Pioneer TS-B350PRO (3.5" bullet tweeter)
100W RMS
4Ω
100db sensitivity
3500Hz to 27kHz

Pioneer TS-M650PRO (6.5" mid)
110W RMS
4Ω
94db sensitivity
50Hz to 18kHz

Pioneer TS1200PRO (12" sub)
450w RMS (I'm aware this is probably way to high)
4Ω
105db sensitivity
20Hz to 500Hz 

As my friends and I prefer the sound of a ported sub, we would build the 12" into a slot ported enclosure, tuned somewhere between 32Hz - 38Hz. *I'm aware this will be large*

My understanding is that the battery will be able to provide enough power for the amp to run its full RMS outputs which should be enough to run the speakers?

The unit would be constructed using high grade 18mm birch ply, with flight case Handles, corners and edging along with ABS laminate. With a compartment allowing for access to the battery where it will be securely fastened inside, with the ability to remove the constrains to recharge the battery.

The aim of the system is to be loud with good low bass, size and weight are not an issue. and i'm not looking to get 20 hours battery, just 5-6 hours of loud, bass heavy tunes. 

Now I know that this wont work but here are a few of the questions that i'm able to think of:

Is the RMS of my speakers too high for the RMS output of the amplifier? 
I understand the sub is probably way too high, I have found 12" subs with a closer/lower RMS however the sensitivity drops massively from around 105db to 85db and below. Thoughts?

I've struggled to understand crossovers, I get the concept of separating the frequencies to the individual speakers. However have only been able to find 2-way crossovers for bass and tweeters? Any advice and also where in the system would they be wired in. Would I require a passive or active crossovers?

Will it be possible to bridge 2 45w RMS outputs to one sub, I understand there may be an issue with Ohms?? However i have seen that it was done in a youtube video titled "Pioneer Car Stereo System for under $400 - GM-D1004, TS-SWX2502, TS-D1730C" at 1:56 - 2:03 the video is 2:40 long.
*wasn't sure if I could post the url in the forum

Should i use more than one amp?

What other components / electronics am I missing? PSU?? Head Unit??

And can you point me in the right direction of other threads, articles and areas or research that will help.

Some main points I want to keep the same:

The 12" ported sub as from my experience I definitely prefer the sound to an 8" or 10" sub.
and a large battery as I aim to get 4-6 hours from the system.

Open to ideas for different speakers/ amplifiers, however i wish to keep the amplifier Class D due to the efficiency.

I hope that I can gain some knowledge and advice from this thread and get pointed in the right direction.

Thanks for taking the time to read, and I look forward to your replies!!!

Theo Smile





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valve head777 View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote valve head777 Quote  Post ReplyReply Direct Link To This Post Posted: 18 June 2018 at 2:28pm
HHi, regards the battery, the capacity is calculated at the C20 rate (5 amps for 20 hours). You are proposing a C5 rate. Battery capacity is significantly less at this rate. You'll probably need to double you battery size. Check the web for C rate versus capacity


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TheORig View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote TheORig Quote  Post ReplyReply Direct Link To This Post Posted: 18 June 2018 at 2:30pm
Thanks for the comment, sorry i believe i worked that sum out myself and may be incorrect. This is the link and info on the battery. Will i still need to double up?

100ah @ 5 hr   115ah @ 20 hr   135ah @ 100 hr

https://www.alpha-batteries.co.uk/115-ah-exide-deep-cycle-leisure-battery-porta-power-115/?gclid=CjwKCAjwsJ3ZBRBJEiwAtuvtlARjqFMybCql60Qb3JV959qy8aqeG6gb4zw9kuXciPVXitC2Hqn6xRoCru8QAvD_BwE


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Post Options Post Options   Thanks (0) Thanks(0)   Quote TheORig Quote  Post ReplyReply Direct Link To This Post Posted: 18 June 2018 at 2:36pm
The way i thought it was would be 100ah @ 5hr 
= 100/5 or 20
so 20A for 5 hours?

Thanks for the pointing me in the direction of C rate vs Capacity, I will read into this Smile
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Post Options Post Options   Thanks (0) Thanks(0)   Quote valve head777 Quote  Post ReplyReply Direct Link To This Post Posted: 18 June 2018 at 2:46pm
You are correct, although you'll be hammering the battery. Capacity is lost fast (life of battery) when 100% discharged.
Sorry for short answer, my screen is broken on my phone making typing very tiresome.....

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Post Options Post Options   Thanks (0) Thanks(0)   Quote TheORig Quote  Post ReplyReply Direct Link To This Post Posted: 18 June 2018 at 2:56pm
No worries, I know the pain of a cracked screen. 

As I believe the amp will require 15A not 20A, so the battery should last around 6.38 hours opposed to 5. So I presume it would be recommend to run the system for no longer than 5.5 hours on maximum, which i doubt it will be, or double up the batteries. 

Would a volt meter be useful to ensure the batteries voltage dosn't drop too low?

Will the fact its a deep cycle battery help maintain the batteries capacity? 

If I was to double up the batteries would this be done in parallel or series? 

No rush for a reply with a broken screen, and thanks for your comments so far Smile
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Post Options Post Options   Thanks (0) Thanks(0)   Quote valve head777 Quote  Post ReplyReply Direct Link To This Post Posted: 18 June 2018 at 3:03pm
11.5 is about the minimum on no load.
Yes get a volt meter.
Yes parallel two battery's
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Post Options Post Options   Thanks (0) Thanks(0)   Quote valve head777 Quote  Post ReplyReply Direct Link To This Post Posted: 18 June 2018 at 3:06pm
DDeep cycle is a bit of a marketing hype.
True deep cycle battery is extremely heavy due to thick plates and very expensive.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote TheORig Quote  Post ReplyReply Direct Link To This Post Posted: 18 June 2018 at 3:12pm
Amazing, thanks for the information. 
Okay i'll have to look into true deep cycle batteries and voltmeters.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote studio45 Quote  Post ReplyReply Direct Link To This Post Posted: 18 June 2018 at 4:16pm
I think that amp is too small, if you're saying size and weight are not an issue - it's no good having a great big heavy thing that doesn't play loud enough to justify its existence! With that little amp and any competent lead-acid battery, you're certainly not going to have any problems with current draw or run time. 

Pioneer offer some more powerful models, have you looked at the GM-A5702? About four times as powerful as the one you mentioned, but only 2 channels - not necessarily a problem if you passively cross over to your bullet tweeter? It's not class D, so might drain your battery rapid. That would have to be worked out in the field, unless Pioneer start providing more useful specs like quiescent current draw and efficiency figures.....

A lot of us on this forum have had good success using modules from Sure Electronics (aka Wondom) out of China. They can sell you a 2x300w/4ohm amplifier for about £50 and a power supply for it for about £45. These arrive as bare circuit boards so you need to mount them in a case and do a little wiring, but otherwise they are very easy to work with. It's not going to be cheaper or easier than the car amps, but potentially more efficient and much lighter weight.

Don't be too confused by speaker RMS ratings. In the world of 12v you will often be powering quite a large speaker from a relatively small amplifier. The dB-for-one-watt efficiency figure is the important thing as it determines how much of the input power the speaker can turn into sound. A lot of car subwoofers have the efficiency of a rubber chicken, and need great big amps to get them to move at all. This one at "105dB" is apparently almost as sensitive as a high quality compression driver, so I would basically doubt that figure hugely and assume that it is actually more in the region of 90dB output for one watt. Anything above 90 is OK, anything in the 80's is rubber chicken territory, anything above 100 is very good indeed. You can increase the efficiency by putting the driver in a horn (eg a tapped horn).

Finally consider that Hobbyking are now selling 10Ah, 14.8v lithium packs for about £35 and they are *so* much better than lead-acids in terms of power to weight ratio. Plus they are much happier with constant high current draw. I'm not totally sure a car amp would be happy with them at full charge (about 16.7v)- might trip its over voltage protection. But they are the future ;)
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Post Options Post Options   Thanks (0) Thanks(0)   Quote carlosdelondres Quote  Post ReplyReply Direct Link To This Post Posted: 18 June 2018 at 5:02pm
the sensitivity figure for that sub is 'in car', so incorporates cabin gain, subtract 12-15 dB from that to compare it to PA drivers. Which will do the job better.

Also, don't plan on discharging lead acid batteries below 50% unless you enjoy replacing them. Lipo are good, or a 18650 battery build can be very cheap if you can source a load of old laptop batteries. Solder free assembly possible with a Vruzend kit or similar...

Wondom amps are great for the money, documentation not so hot though...
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Hemisphere Quote  Post ReplyReply Direct Link To This Post Posted: 18 June 2018 at 8:57pm
You need to rethink a few things here.

If size and weight isn't an issue and you really only care to get 5 or 6 hours of playback from a 115ah battery (how do you plan to transport this thing exactly?), then sure, go for a large box reflex design (but seriously consider tapped horns or hybrids like the Cubo series as they're a good compromise), but then you're going to need a lot more than 45W to drive it.

If it's actually going to be playing outside of a car like a normal PA system then the only place car audio components should come into it is for the amplifiers, and you'll need a much bigger one than specified (think 500w RMS monoblock for the bass if you want to produce 35Hz - Something from Vibe or BassFace that actually outputs the specified amount).

For mids/highs you would do well to look at the Fane 12" 12-250tc full range drivers. They're efficient, sound good, reasonably cheap, no need for a separate tweeter, no need for a crossover, you can put them in a small closed box and cross them from subs, possibly with a crossover built into the amp if you can find one like that. That's about as fool proof a set up as I can think of for what you're trying to do anyway. Other options can produce better results but get progressively more complicated the more components you try to incorporate.

If you're trying to produce 35Hz then you may as well get a 15" driver for the bass because the real size and weight is going to be the box size, and you'll want the efficiency. You probably don't actually need 35Hz but I won't try and convince you of that.
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